Just got back from a whirlwind tour of the Lurssen yards in Genrmany. I say "whirlwind" because I flew out on a Sunday night and back on a Wednesday morning on an airplane configured to cram as many people as possible into the smallest imaginable space. (Ever heard of Air Berlin?) And I say "yards" because Lurssen has five of them based in northern Germany, of which I was able to see four. Now I've toured a lot of shipyards in my time, but these were really impressive for a number of reasons, including the fact that Lurssen builds very large yachts--as in Nos. 2, 3, and 4 on this year's PMY 100. So the scale of these sites were pretty impressive.
The first yard on my agenda was in Rendsburg, which builds mainly yachts from 60 to 90 meters. (This is the yard that launched Madsummer, which PMY featured in August.) Here's an aerial view:

As you can see, this yard has two drydocks, one of which housed the 75-meter Project Scout, which will be christened Northern Star later this year, and the other J-24, which at 85 meters, will launch in April 2010. In the shed to the right in the picture, just in front of the docked yacht, is Lurssen's only slipway. At the time of my visit, it was occupied by Firebird, which at 85 meters, extended well beyond the shed itself. Another structure, the "building shed," held the hull and superstructure of Hermitage, a 67-meter project that will launch at the end of next year. In all, this yard was operating at full build capacity.
The other three yards I toured are all around the town of Bremen on the river Weser. The Aumund yard, shown here

occupies part of the old Bremer Vulkan shipyard. It once employed some 22,000 workers and launched a number of supertankers before going bankrupt in 1997. (If you look closely at the photo below, you can see the old Bremer Vulkan gantry still standing.) Not surprisingly, Lurssen Aumund is dedicated to really big projects, thanks to that floating dry dock you see at the right, which is 220 meters long and which during my visit held the sistership to Dilbar ( No. 12 on this year's PMY 100), the 110-meter Darius. Behind it is a graving dock (basically a build shed that can be flooded for launches), which can accommodate projects to 150 meters and at the time of my visit held a top-secret 124-plus-meter project.
On the other side of the river, I visited the Lemwerder yard. You see it pictured below on the left (south) side of the Weser River with the Aumund yard in the background, across the river. That's the the 933-meter Eos dockside, the only sailing yacht Lurssen has built.

Here I was also able to see the 85-meter German Frers project Josi, which will launch at the end of next year, and one of the 130-meter corvettes that the yard is building for the German navy. This is one of Lurssen's busier refit yards, haviing recently completed work on the 72-meter Coral island, the 139-meter Al Salamah, and the 47-meter Shergar.
I ended up a bit downriver at the Bardenfleth yard, which focuses on "small" yachts--that is, up to "only" 60 meters. (Sorry, no photo available.) This yard is also devoted to "small" projects--yachts up to 60 meters. Work was just finishing on Arkley, a 60-meter project that will be shown in a few weeks at the Monaco Yacht Show. Two other 60-meter projects were underway, but for me, the highlight was a shed full of mock-ups of the interiors of some of Lurssen's famous and not-so-famous recent launches. Since these are identical to what is actually in each yacht, it was like a mini-tour of vessels that I will surely never actually be able to step aboard. Unless Larry Ellison happens to invite me.
As frenetic as the pace of this two-day extravaganza was, it was surely time well spent and a real learning experience--it's amazing to see shipbuilding on such a massive scale and yet with such efficiency. I've never seen anything like the scale of these yards, and I was gratified to see that despite the economy, the yard is pretty much operating at full capacity, although it is currently aggressively searching for new projects.
Thanks for the rare glimpse of mega-scale yachtbuilding, Lurssan.